01-08 Exhaust Manifold Replacement - Right Side (6.6L Engine) - Diesel Truck Forum - TheDieselGarage.com
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01-08 Exhaust Manifold Replacement - Right Side (6.6L Engine)

Service Information





Document ID: 1382462

Exhaust Manifold Replacement - Right Side (6.6L (LLY) Engine)
Removal Procedure





  1. Raise the vehicle enough in order to work through the wheelhouse opening. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the wheelhouse panel. Refer to Wheelhouse Panel Replacement in Body Front End.
  3. Remove the exhaust manifold heat shield bolts.
  4. Remove the exhaust manifold heat shield.



  5. Remove the right exhaust pipe to the exhaust manifold bolts (3, 4, and 5).



  6. Remove the exhaust manifold bolts and nuts in the proper sequence.



  7. Remove the exhaust manifold.
  8. Remove the bolt for the oil level indicator tube bracket in order to remove the exhaust manifold gasket.
  9. Remove and discard the exhaust manifold gasket.
  10. Clean and inspect the exhaust manifold. Refer to Exhaust Manifold Cleaning and Inspection in Engine Mechanical - 6.6L (LLY).
Installation Procedure


  1. Notice: Refer to Fastener Notice in the Preface section.




  2. Install the exhaust manifold gasket to the cylinder head.
  3. Install the bolt for the oil level indicator tube bracket. Tighten
    Tighten the bolt to 21 Nm (15 lb ft).

  4. Install the exhaust manifold.
  5. Install the exhaust manifold bolts/nuts.



  6. Using the sequence shown, properly tighten the exhaust manifold bolts. Tighten
    Tighten the bolt/nuts to 38 Nm (28 lb ft).




  7. Install the exhaust manifold heat shield.
  8. Install the exhaust manifold heat shield bolts. Tighten
    Tighten the bolts to 8 Nm (71 lb in).




  9. Install the exhaust pipe gasket. Align the tab on the gasket to face outward.
  10. Install the exhaust pipe bolts (3, 4, and 5). Tighten
    Tighten the bolts to 53 Nm (39 lb ft).

  11. Install the wheelhouse panel. Refer to Wheelhouse Panel Replacement in Body Front End.
  12. Lower the vehicle.
2008 General Motors Corporation. All rights reserved.

Devil Girl 2006 2500HD LBZ Ex-Cab 4x4

EFI Live tuned by IdahoRob,MPI twins installed by BigDipper,PPE lift pump, BigDipper 30% injectors, BigDipper Trans Precion ML converter.PPE Twin Cp3's.

Alot Of thanks To Kat & Pat at duramax diesels, Joe & Dan at PPE,George aka BigDipper
RIP LBZ 6/1/[email protected]:44pm she was strong

She's Alive again

Born on July 27, 2008, 11:59:02 PM

http://www.dieselbuilder.com/Media/P...adoBuild_2.pdf
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