05-19-14 Long Crank Or Runs Rough At Factory Delivery Or After High Pressure Oil Syst - Diesel Truck Forum - TheDieselGarage.com
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05-19-14 Long Crank Or Runs Rough At Factory Delivery Or After High Pressure Oil Syst

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05-19-14 LONG CRANK OR RUNS ROUGH AT FACTORY DELIVERY OR AFTER HIGH PRESSURE OIL SYSTEM REPAIR - 6.0L

Publication Date: September 19, 2005

FORD: 2003-2005 Excursion
2003-2006 F-Super Duty
2004-2006 E-Series, F-650, F-750


ISSUE:
Some 2003-2006 model year vehicles equipped with a 6.0L diesel engine may exhibit a crank time longer than 2.5 seconds in ambient temperatures above 32 F (0 C) and/or during hot restarts, or may exhibit a runs rough condition with no diagnostic trouble codes (DTCs). These conditions may be noticed at factory delivery or after a repair involving removal of high-pressure oil system components. This may be caused by air trapped in the high-pressure oil system.

ACTION:
To purge the air, drive the vehicle through at least 12 short, high-demand cycles, or until crank-time has improved (Example: 12 aggressive accelerations 25 MPH to 50 MPH (32 Km/h to 80 Km/h)). Turn off the engine for 5 minutes following the drive cycle, then restart the engine. If crank time remains above 2.5 seconds, perform normal hard start diagnostics per the PC/ED manual.

NOTE: A THREE TO FIVE (3-5) SECOND CRANK TIME MAY BE CONSIDERED NORMAL IN COLDER TEMPERATURES.



NOTE: IF THIS PROCEDURE IS NOT FOLLOWED, IT MAY TAKE MORE THAN 100 MILES OF NORMAL DRIVING TO REMOVE ALL OF THE TRAPPED AIR.




WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage

DEALER CODING
BASIC PART NO. CONDITION CODE
9A543 53

--------------------------------------------------------------------------------

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.

Copyright 2005 Ford Motor Company

06 F-350 Crewcab 5.9 CR
03 Excursion 6.0
99 F-250 7.3
97 Dodge 3500 5.9
95 F-250 7.3
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