top end overhaul - Diesel Truck Forum - TheDieselGarage.com
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post #1 of 5 (permalink) Old 04-28-2014, 07:42 AM Thread Starter
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Question top end overhaul

Howdy!
I have a quick (or not so quick) question I'd like to ask you all.
First off, let me just say, I'm sure this info is out there, but sometimes it's not so easy to find.

I have an early 04 6.0 (call it an 03) and I'm in need of a new oil cooler, going to do an EGR delete and reseal HPOP, etc up top. I plan on the following:
Oil filter stand pipe o ring
New oil cooler set, o rings, etc
Ipr o rings
Ipc o ring
Turbo drain pipe upgrade
XDP egr delete
New intake mani gaskets
Looking for HPOP o rings, seals, etc (any ideas here would be much appreciated)
Going to upgrade the turbo feed tube later.

So my question is this, did I miss anything?

Many thanks.
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post #2 of 5 (permalink) Old 04-28-2014, 01:43 PM
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Don't forget the oil cooler screen....http://www.xtremediesel.com/fordoilc...FRSPfgodpVEA9Q

And also the IPR screen....http://www.bulletproofdiesel.com/IPR..._p/6000040.htm

May want to consider replacing the ICP sensor while your in there if it has not been replaced recently already, these tend to fail on a regular basis on early motors due to location.

Harry

Jan 03' built 6.0/F250cc4wd trqsft/SCT-tuned by KEM-Performance/Garrett Powermax vg-turbo/blue spring mod/gauges=egt+boost+fuel+SG2/exhaust/airaid intake/DR 4.5 lift/dual bilsteins/315's/greasable ball joints/powerstop/smittybuilt/kc lights/high idle mod/roll-n-lock/Mobil Delvac1 ESP 5W40 with (Archoil AR9100 in the oil) and (AR6200 in the fuel)

Last edited by harry6.0; 04-28-2014 at 01:46 PM. Reason: added a sentence
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post #3 of 5 (permalink) Old 04-29-2014, 06:48 AM Thread Starter
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Thanks Harry, the screens are part of the kits I'm getting, so they were implied in the "etc". I should've said that anyway. Found a part number I was looking for, for the hpop seals, 3C3Z-9G804-AA.

Also, the icp is only somewhere around 4500 miles. I'll prolly run some tests to be sure it's good tho.
Any other thoughts. I saw somewhere that it would good to replace the hoop oil feed tube,is that true?
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post #4 of 5 (permalink) Old 04-30-2014, 04:51 AM
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Only the 04.5 and newer yr models need the modified upgraded hpop stc branch tube fitting. Early pumps like yours have a different branch tube as it's a different style pump, but heres some good info from DieselTechRon....pay attention starting at 5:50 towards the end of the video....https://www.youtube.com/watch?v=ZWvDM5H30XA

On early style pumps like yours, the pump spinning in the housing is a common fail....like this...http://bbs.homeshopmachinist.net/thr...fix-(continued)

You can also get an upgraded hpop that is beefed up here...http://www.dieselsite.com/2003-20046...lpumphpop.aspx

Harry

Jan 03' built 6.0/F250cc4wd trqsft/SCT-tuned by KEM-Performance/Garrett Powermax vg-turbo/blue spring mod/gauges=egt+boost+fuel+SG2/exhaust/airaid intake/DR 4.5 lift/dual bilsteins/315's/greasable ball joints/powerstop/smittybuilt/kc lights/high idle mod/roll-n-lock/Mobil Delvac1 ESP 5W40 with (Archoil AR9100 in the oil) and (AR6200 in the fuel)
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post #5 of 5 (permalink) Old 04-30-2014, 05:12 AM Thread Starter
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Thanks Harry, Much appreciated!

I wish I could put in an upgraded hpop right now, but I can't really justify the cost. Then old one is working fine and I'm really just trying to find an oil leak while I have everything apart for the oil cooler and egr delete.
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