Cummins jeep yj - Diesel Truck Forum - TheDieselGarage.com
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post #1 of 21 (permalink) Old 04-11-2009, 11:05 PM Thread Starter
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Cummins jeep yj

well, decided to throw a 4BT/NV4500 in the jeep and get ridda the 4.0/AW4, but kept the D300. started on it friday afternoon and finished monday mornin. i researched some stuff and tried to figure out everything ahead of time so i didnt run into problems and not be able to make it to the scramble. i figured it'd take me a few weeks and was gunna be close to makin it to the scramble, but everything went pretty smoothly and just took a few days. just had to fab up some motor mounts, modify my factory crossmember, get the front driveshaft lengthened, and rear driveshaft ended up bein ok, so bolted it back up. the intercooler was in the way of the steering box, so i had to put another 1" body puck under the grill so the intercooler would clear the steering box. took me and my buddy bout 13.5 hours of total work from start to finish. overall im definitly happy with it. it sounds like a lil tractor and im gunna go get some exhaust done sometime this week. the new turbo will be goin on tomorrow if i get time.






-4BT w/ bout 52K miles (it was Cummins tan, but i painted it black and the valve covers dodge electric blue)
-Rebuilt VE-pump by Southern Diesel
-Pump turned up by me
-Gunna remove the throttle stop screw
-HX35 Turbo (not installed yet)
-BeCool Radiator
-Custom made Intercooler and piping
-ETS Intercooler boots
-Flex-A-Lite Electric fan
-K&N Intake filter

-NV4500 5spd tranny from newer Cummins
-Centerforce Clutch

i'll be doin some stuff to the motor in the next few weeks:
-3200 Governor Springs
-Denny T Stage II Fuel Pin
-Auto Meter gauges


here's some pics....

out with the old.........









in with the new........






















































2003 Ford F350 FX4 6.0L - 2007 Front Clip
16" Custom Lift/Dual Reservoir shocks/Traction Bars
42x15R20 Swamper SX2's/20x12 black XD Rockstars
Road Armor Stealth front-rear Bumpers/AMP Powersteps
Recon Smoked LED everything/Smoked LED 1 pc Headlights
SCT Xcal3 Tuned by DJ/Josh's 190cc injectors/DJ's Fuel Intensifier
ARP headstuds/Dfuser EGR delete/7" black stack

94 2500 12v - Reg cab 4x4
Wicked Diesel S300-S400 twins/Airdog Fuel pump
DDP fireringed head/DDP injectors/ARP headstuds
ATS manifold/MBRP exhaust/AFE filter
Garmon "whoop azz" trans, and lots more
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post #2 of 21 (permalink) Old 04-12-2009, 02:04 PM
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Nicely done. Those engines are lil beasts.

1993 HMC4 Hummer 100% Grade A Beef
4bt Cummins and a couple of other things.

2008 F350 CCLB 4x4 6.4L
Naked.....

<><
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post #3 of 21 (permalink) Old 04-12-2009, 04:54 PM Thread Starter
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ya, i love it!

2003 Ford F350 FX4 6.0L - 2007 Front Clip
16" Custom Lift/Dual Reservoir shocks/Traction Bars
42x15R20 Swamper SX2's/20x12 black XD Rockstars
Road Armor Stealth front-rear Bumpers/AMP Powersteps
Recon Smoked LED everything/Smoked LED 1 pc Headlights
SCT Xcal3 Tuned by DJ/Josh's 190cc injectors/DJ's Fuel Intensifier
ARP headstuds/Dfuser EGR delete/7" black stack

94 2500 12v - Reg cab 4x4
Wicked Diesel S300-S400 twins/Airdog Fuel pump
DDP fireringed head/DDP injectors/ARP headstuds
ATS manifold/MBRP exhaust/AFE filter
Garmon "whoop azz" trans, and lots more
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post #4 of 21 (permalink) Old 04-12-2009, 05:01 PM
off to another home
 
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video!!!!

Garrett






BRING BACK THE OLD TDG!
oh well, i have a map to the darkside

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post #5 of 21 (permalink) Old 04-12-2009, 05:44 PM
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post #6 of 21 (permalink) Old 04-12-2009, 06:47 PM Thread Starter
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Quote:
Originally Posted by SSpeeDEMONSS View Post
video!!!!

Garrett
i'll try and get one this week

2003 Ford F350 FX4 6.0L - 2007 Front Clip
16" Custom Lift/Dual Reservoir shocks/Traction Bars
42x15R20 Swamper SX2's/20x12 black XD Rockstars
Road Armor Stealth front-rear Bumpers/AMP Powersteps
Recon Smoked LED everything/Smoked LED 1 pc Headlights
SCT Xcal3 Tuned by DJ/Josh's 190cc injectors/DJ's Fuel Intensifier
ARP headstuds/Dfuser EGR delete/7" black stack

94 2500 12v - Reg cab 4x4
Wicked Diesel S300-S400 twins/Airdog Fuel pump
DDP fireringed head/DDP injectors/ARP headstuds
ATS manifold/MBRP exhaust/AFE filter
Garmon "whoop azz" trans, and lots more
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post #7 of 21 (permalink) Old 04-21-2009, 02:40 AM
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100K miles on 4/7/2010
2005 F250 FX4 Supercab Shortbed
ARP studs, sct, Leveling kit,Airdog set at 62psi with no factory pump, leveling kit,5" stacks, under cab lights, Large in the way Fan shroud Removed, bed Lights being Re-did. Large Alternator(250amps)(130 amps was so 2003). On 3rd set of Hgs(soon to be 4th), 2nd set of heads, 2nd tubro, egr cooler, FICM and more. When i Turn the Key it does return a Favor, not always in MY Favor.
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post #8 of 21 (permalink) Old 04-21-2009, 05:59 AM Thread Starter
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Quote:
Originally Posted by SSpeeDEMONSS View Post
video!!!!

Garrett
well i went to the forest this weekend and my buddy video'd a lil bit...
none of the videos are very good, but here ya go!


and a few of my wires burnt and caused a lil fire and smoke, but fixed it in the closest gas station parking lot and got back to the trails....

2003 Ford F350 FX4 6.0L - 2007 Front Clip
16" Custom Lift/Dual Reservoir shocks/Traction Bars
42x15R20 Swamper SX2's/20x12 black XD Rockstars
Road Armor Stealth front-rear Bumpers/AMP Powersteps
Recon Smoked LED everything/Smoked LED 1 pc Headlights
SCT Xcal3 Tuned by DJ/Josh's 190cc injectors/DJ's Fuel Intensifier
ARP headstuds/Dfuser EGR delete/7" black stack

94 2500 12v - Reg cab 4x4
Wicked Diesel S300-S400 twins/Airdog Fuel pump
DDP fireringed head/DDP injectors/ARP headstuds
ATS manifold/MBRP exhaust/AFE filter
Garmon "whoop azz" trans, and lots more
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post #9 of 21 (permalink) Old 04-22-2009, 01:18 AM
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Pour the beer on the fire!

1993 HMC4 Hummer 100% Grade A Beef
4bt Cummins and a couple of other things.

2008 F350 CCLB 4x4 6.4L
Naked.....

<><
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post #10 of 21 (permalink) Old 04-22-2009, 01:33 AM
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Awesome. Never liked jeeps that much, but sense you through a diesel in it and add 44" boggers i love it.

Colton

2008 F-250 PSD 4X4 XLT
Spartan-MBRP-Elite-AFE-KEM

542hp 1060trq 9/18/10
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