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TSB
07-5-12 SLOW FUEL FILL

Publication Date: March 1, 2007

FORD: 2005-2008 F-250, F-350


This article supersedes TSB 06-19-15 to update the vehicle model years.

ISSUE:
Some 2005-2008 F-Super Duty 250/350 vehicles equipped with a 5.4L 3V or 6.8L 3V engine may experience premature automatic shut off of the fuel fill nozzle, or repeated fuel shut off at the fuel station delivery nozzle. Vehicles operated in muddy or dusty environments can encounter a dirt-clogged carbon canister system. More specifically, the carbon canister's vent, fresh-air box, and filters become clogged with dirt from operating in such environments.

ACTION:
Use the following Service Procedure to resolve the concern if the carbon canister system is dirt clogged.

NOTE: THIS TSB ONLY APPLIES TO F-250/350 PICKUPS, AND F-250/350 PICKUP BOX DELETE / CHASSIS CAB VEHICLES.



SERVICE PROCEDURE

Inspect the vehicle carbon canister system and if it is found to be dirt clogged then continue with this TSB.

NOTE: IF THE VEHICLE'S CARBON CANISTER SYSTEM IS NOT DIRT CLOGGED, THEN PROCEED WITH NORMAL DIAGNOSTICS AND DO NOT CONTINUE WITH THIS TSB.



Vehicles with Pickup Boxes:

Replace the carbon canister assembly if the vehicle was built before 10/1/2006. This canister has a revised internal filter media, and went into production on 10/1/2006.
Relocate the fresh-air intake port to a more protected location using the Fresh Air Hose Kit, for pickup applications only.
Vehicles with Pickup Box Removed or Chassis Cab:

Replace the carbon canister assembly if the vehicle was built before 10/1/2006. This canister has a revised internal filter media, and went into production on 10/1/2006.
Relocate the fresh-air intake port to a more protected location using QVM bulletin Q-132 at the body builder's website - https://www.fleet.ford.com/truckbbas/index.htm for fresh air intake routing recommendations.

PART NUMBER PART NAME
7C3Z-9049-A Fresh Air Kit (2007 and Prior MY)
8C3Z-9049-A Fresh Air Kit (2008 MY)
6C3Z-9D653-AB Carbon Canister - Pickup
6C3Z-9D653-DB Carbon Canister - Chassis Cab


WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION DESCRIPTION TIME
070512A 2005-2008 F-Super Duty 250/350 Built Before 10/1/2006: Inspect Canister Vent Fresh-Air Box, Replace The Carbon Canister Assembly, Install Fresh-Air Kit (Do Not Use With 9653A) 1.2 Hrs.
070512B 2005-2008 F-Super Duty 250-350 Built On/Or After 10-1-2006: Inspect Canister Vent Fresh Air box, Install Fresh Air Kit:(Do Not Use With 9653A) 0.4 Hr.

DEALER CODING
BASIC PART NO. CONDITION CODE
9D653 55

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NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.

Copyright © 2007 Ford Motor Company
 
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