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07-10-5 FRONT DOOR SIDE GLASS SCRATCHED DUE TO COLLECTION OF DIRT/DEBRIS IN WARPED OUTER WINDOW MOLDING

Publication Date: May 4, 2007

FORD: 2003-2007 Expedition
2005 Excursion
2005-2008 F-Super Duty
LINCOLN: 2007 Navigator


This article supersedes TSB 06-18-2 to update the vehicle model years, vehicle application and parts information.

ISSUE:
Some 2005-2008 F-Super Duty, 2005 Excursion, 2003-2007 Expedition and 2007 Navigator vehicles may exhibit outer window molding weather strip assembly warping around the lower front window channel. The condition may be described as a warped or loose outer window molding. There may be a pucker or gap between the window beltline molding weather strip assembly and the window glass. This may result in dirt and debris collecting between the molding and the glass, and therefore scratching the side-window glass.

ACTION:
Use the Service Procedure to replace the outer window molding and adjust the molding flange.

SERVICE PROCEDURE

Lower the side door window completely.
Remove the outside mirror.
Remove the outer window molding weather strip assembly by lifting it up away from the flange (Figure 1).


Figure 1 - Article 07-10-5




Figure 2 - Article 07-10-5


Raise the side door glass completely.
Measure the distance from inboard surface of the door molding flange to outboard surface of the window glass (Figure 2). Distance from flange to glass should be between 5/8-3/4" (16-19 mm) for F-Super Duty and Excursion, and 3/16-7/16" (5-11 mm) for Expedition and Navigator.


Figure 3 - Article 07-10-5


Lower glass completely.
Adjust the door molding flange to meet the 5/8-3/4" (16-19 mm) dimension. Do not adjust flange more than 3/4" (19 mm) away from the glass.
Install a new lower window molding weather strip assembly.
Reinstall mirror.
If the side door glass has been scratched, replace the glass. Refer to Workshop Manual, Section 501-11.

PART NUMBER PART NAME
F81Z-2521452-AA Weatherstrip Asy - RH (Excursion/F-Super Duty)
F81Z-2521453-AA Weatherstrip Asy - LH (Excursion/F-Super Duty)
4C3Z-2521411-AA Glass - LH (Excursion/F-Super Duty)
F81Z-2521410-AA Glass - RH (Excursion/F-Super Duty)
2L1Z-7821453-AB Weatherstrip Asy-LH (2003 Expedition built 3/18/2002 thru 9/23/2002)
2L1Z-7821452-AC Weatherstrip Asy-RH (2003 Expedition built 3/18/2002 thru 9/23/2002)
6L1Z-7821453-C Weatherstrip Asy - LH (2003-2006 Expedition w/keyless entry)
6L1Z-7821453-D Weatherstrip Asy - LH (2003-2006 Expedition wo/keyless entry)
2L1Z-7821411-AA Glass - LH (2003-2006 Expedition)
2L1Z-7821410-AA Glass - RH (2003-2006 Expedition)
7L1Z-7821453-AB Weatherstrip Asy - LH (2007 Expedition w/keyless entry)
7L1Z-7821453-BA Weatherstrip Asy - LH (2007 Expedition wo/keyless entry)
6L1Z-7821452-B Weatherstrip Asy - RH (2003-2006 Expedition)
7L1Z-7821452-AA Weatherstrip Asy - RH (2007 Expedition)
7L1Z-7821411-A Glass - LH (2007 Expedition/Navigator)
7L1Z-7821410-A Glass - RH (2007 Expedition/Navigator)
7L7Z-7821452-AA Weatherstrip Asy - RH (2007 Navigator)
7L7Z-7821453-AB Weatherstrip Asy - LH (2007 Navigator)


WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION DESCRIPTION TIME
071005A 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange One Front Door (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.5 Hr.
071005B 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange Both Front Doors (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.9 Hr.
071005C 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange, And Replace Window Glass: One Front Door (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.7 Hr.
071005D 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange, And Replace Window Glass Both Front Doors (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 1.3 Hrs.
071005E 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange: One Front Door (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 0.6 Hr.
071005F 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange: Both Front Doors (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 1.1 Hrs.
071005G 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange And Replace Window Glass: One Front Door (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 0.9 Hr.
071005H 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange And Replace Window Glass: Both Front Doors (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 1.7 Hrs.

DEALER CODING
BASIC PART NO. CONDITION CODE
2521452 07

--------------------------------------------------------------------------------

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.

Copyright © 2007 Ford Motor Company



Publication Date: May 4, 2007

FORD: 2003-2007 Expedition
2005 Excursion
2005-2008 F-Super Duty
LINCOLN: 2007 Navigator


This article supersedes TSB 06-18-2 to update the vehicle model years, vehicle application and parts information.

ISSUE:
Some 2005-2008 F-Super Duty, 2005 Excursion, 2003-2007 Expedition and 2007 Navigator vehicles may exhibit outer window molding weather strip assembly warping around the lower front window channel. The condition may be described as a warped or loose outer window molding. There may be a pucker or gap between the window beltline molding weather strip assembly and the window glass. This may result in dirt and debris collecting between the molding and the glass, and therefore scratching the side-window glass.

ACTION:
Use the Service Procedure to replace the outer window molding and adjust the molding flange.

SERVICE PROCEDURE

Lower the side door window completely.
Remove the outside mirror.
Remove the outer window molding weather strip assembly by lifting it up away from the flange (Figure 1).


Figure 1 - Article 07-10-5




Figure 2 - Article 07-10-5


Raise the side door glass completely.
Measure the distance from inboard surface of the door molding flange to outboard surface of the window glass (Figure 2). Distance from flange to glass should be between 5/8-3/4" (16-19 mm) for F-Super Duty and Excursion, and 3/16-7/16" (5-11 mm) for Expedition and Navigator.


Figure 3 - Article 07-10-5


Lower glass completely.
Adjust the door molding flange to meet the 5/8-3/4" (16-19 mm) dimension. Do not adjust flange more than 3/4" (19 mm) away from the glass.
Install a new lower window molding weather strip assembly.
Reinstall mirror.
If the side door glass has been scratched, replace the glass. Refer to Workshop Manual, Section 501-11.

PART NUMBER PART NAME
F81Z-2521452-AA Weatherstrip Asy - RH (Excursion/F-Super Duty)
F81Z-2521453-AA Weatherstrip Asy - LH (Excursion/F-Super Duty)
4C3Z-2521411-AA Glass - LH (Excursion/F-Super Duty)
F81Z-2521410-AA Glass - RH (Excursion/F-Super Duty)
2L1Z-7821453-AB Weatherstrip Asy-LH (2003 Expedition built 3/18/2002 thru 9/23/2002)
2L1Z-7821452-AC Weatherstrip Asy-RH (2003 Expedition built 3/18/2002 thru 9/23/2002)
6L1Z-7821453-C Weatherstrip Asy - LH (2003-2006 Expedition w/keyless entry)
6L1Z-7821453-D Weatherstrip Asy - LH (2003-2006 Expedition wo/keyless entry)
2L1Z-7821411-AA Glass - LH (2003-2006 Expedition)
2L1Z-7821410-AA Glass - RH (2003-2006 Expedition)
7L1Z-7821453-AB Weatherstrip Asy - LH (2007 Expedition w/keyless entry)
7L1Z-7821453-BA Weatherstrip Asy - LH (2007 Expedition wo/keyless entry)
6L1Z-7821452-B Weatherstrip Asy - RH (2003-2006 Expedition)
7L1Z-7821452-AA Weatherstrip Asy - RH (2007 Expedition)
7L1Z-7821411-A Glass - LH (2007 Expedition/Navigator)
7L1Z-7821410-A Glass - RH (2007 Expedition/Navigator)
7L7Z-7821452-AA Weatherstrip Asy - RH (2007 Navigator)
7L7Z-7821453-AB Weatherstrip Asy - LH (2007 Navigator)


WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION DESCRIPTION TIME
071005A 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange One Front Door (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.5 Hr.
071005B 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange Both Front Doors (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.9 Hr.
071005C 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange, And Replace Window Glass: One Front Door (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.7 Hr.
071005D 2005-2008 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange, And Replace Window Glass Both Front Doors (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 1.3 Hrs.
071005E 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange: One Front Door (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 0.6 Hr.
071005F 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange: Both Front Doors (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 1.1 Hrs.
071005G 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange And Replace Window Glass: One Front Door (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 0.9 Hr.
071005H 2003-2007 Expedition, 2007 Navigator: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange And Replace Window Glass: Both Front Doors (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 1.7 Hrs.

DEALER CODING
BASIC PART NO. CONDITION CODE
2521452 07

--------------------------------------------------------------------------------

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supercede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.

Copyright © 2007 Ford Motor Company
 
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